Training kit, $9
Lockout/tagout (LOTO) training PowerPoint
An editable 39-slide PowerPoint to run lockout/tagout (LOTO) training in about 45 minutes, with trainer notes, a trainer guide, a 10-question quiz, a sign-in sheet and a certificate. In English and Spanish.
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- 30-day refund, no questions
PREVIEW
Real slides from the deck
Six of the 39 slides, exactly as they open in PowerPoint. Tap one to see it larger.
What is in the kit
- 39-slide editable PowerPoint with trainer notes on every slide
- Trainer guide for a 45-minute class, with the agenda and the materials list
- 10-question quiz and answer key
- Crew handout with the dos and don'ts
- Sign-in sheet and certificate of completion
- Everything in English and Spanish, in one zip file
CONTENTS
What the slides cover, in order
The topics of the deck in the order you teach them, with the OSHA citation each slide carries. Then 10 quiz slides, one question each.
- Lockout tagout (LOTO) training
- What you will learn today
- The hazard: energy that does not stay off · 29 CFR 1910.147(a)(1)(i)
- When the LOTO rule applies · 29 CFR 1910.147(a)(2)(ii)
- What the LOTO standard does not cover · 29 CFR 1910.147(a)(1)(ii)
- The energy control program · 29 CFR 1910.147(c)(1)
- Written energy control procedures · 29 CFR 1910.147(c)(4)(ii)
- Locks, tags and hardware · 29 CFR 1910.147(c)(5)(ii)
- What a tag can and cannot do · 29 CFR 1910.147(c)(7)(ii)
- Who does what: authorized, affected and everyone else · 29 CFR 1910.147(b)
- Training, retraining and records · 29 CFR 1910.147(c)(7)(i)
- Periodic inspection · 29 CFR 1910.147(c)(6)(i)
- Step by step: prepare, shut down and isolate · 29 CFR 1910.147(d)
- Step by step: lock, tag and control stored energy · 29 CFR 1910.147(d)(4)(i)
- Step by step: verify before you touch · 29 CFR 1910.147(d)(6)
- Step by step: release and restart · 29 CFR 1910.147(e)
- When the person who applied the lock is not there · 29 CFR 1910.147(e)(3)
- Testing or positioning during the job · 29 CFR 1910.147(f)(1)
- Crews, shift changes and contractors · 29 CFR 1910.147(f)(3)(i)
- Lockout checklist: before work and before restart · 29 CFR 1910.147(d)
- Common mistakes and what to do instead
- Scenario exercise: the baler belt job
- Scenario: what should happen · 29 CFR 1910.147(d)(5)(i)
- Recap: what to remember
- Thanks for your time. Please sign in.
TRAINER GUIDE
How the class runs
The trainer guide splits the 45 minutes like this. The notes on each slide say what to say.
| Minutes | What happens |
|---|---|
| 3 | Slides 1 and 2: welcome, sign-in sheet and goals |
| 5 | Slides 3 to 5: the hazard and where the standard applies |
| 12 | Slides 6 to 12: program, procedures, locks and tags, roles, training and inspections (pass the lock and tag around) |
| 10 | Slides 13 to 19: step by step, release, lock removal, testing, crews and contractors (walk through one real procedure) |
| 3 | Slides 20 and 21: checklist and common mistakes |
| 5 | Slides 22 and 23: scenario exercise in small groups, then the debrief |
| 1 | Slide 24: recap |
| 5 | Slides 25 to 34: the crew answers the paper quiz, then go over each question |
| 1 | Slide 35: closing, sign-in sheet and handouts |
What you need
- Slides on a screen, or printed copies for each person
- Sign-in sheet
- 10-question quiz and answer key, one quiz per person
- Crew handouts and certificates
- A lockout lock and tag like the ones used on site
- A breaker lockout, a valve lockout and a group lockbox or hasp, if your site uses them
- The written energy control procedure for one machine in your area
- Flip chart or whiteboard and markers, if you have them
Tips from the guide
- Use a real machine from your area for every example, and point out its isolating devices if you can see them from where you meet.
- Pass the lock, tag and lockout devices around so everyone handles them.
- When someone shares a close call, thank them and ask what would have prevented it. Do not blame.
QUIZ
3 of the 10 quiz questions
Pick your answer, then open it. The kit's answer key has them all.
Who may apply lockout or tagout devices?
- Only the authorized employees doing the servicing or maintenance
- Any employee who works in the area
- The machine operator, even if they are not servicing it
- The supervisor, on behalf of the whole crew
Show the answer
A. Lockout or tagout is performed only by the authorized employees who are performing the servicing or maintenance.
What is true about a tag used on an energy isolating device?
- It holds the switch off the same way a lock does
- Anyone may remove it at the end of the shift
- It only matters on electrical equipment
- It is a warning device and does not physically restrain the switch
Show the answer
D. Tags are warning devices and do not give the physical restraint that a lock does.
How often must the employer inspect an energy control procedure?
- At least annually
- Only after someone gets hurt
- Only when a new machine is installed
- Never, once it is written it is done
Show the answer
A. The employer must conduct a periodic inspection of the energy control procedure at least annually.
PAPERWORK
Sign-in sheet, quiz and certificate
Ready to print. The certificate is a record of completion, not an OSHA card or license.
Sign-in sheet
Quiz
Certificate
WHO IT IS FOR
Who it is for and how long it takes
For the supervisor, foreman or safety lead who has to train a crew on lockout/tagout (LOTO) and wants to walk in ready. The class takes about 45 minutes with the quiz. Run it in English or Spanish: the kit has both.
Used in: general industry, manufacturing, warehousing, oil and gas, restaurants.
Only need a short talk? The 5-minute talk on this topic is free, in English and Spanish. Free lockout/tagout (LOTO) toolbox talk
OSHA standards cited in the kit
Each citation points to the paragraph of the rule in the eCFR. This is how the kit writes them:
- 29 CFR 1910.147 The control of hazardous energy (lockout/tagout)29 CFR 1910.147(a)(1)(i) · 29 CFR 1910.147(a)(2)(ii) · 29 CFR 1910.147(a)(1)(ii) · 29 CFR 1910.147(c)(1) · 29 CFR 1910.147(c)(4)(ii) · 29 CFR 1910.147(c)(5)(ii) · 29 CFR 1910.147(c)(7)(ii) · 29 CFR 1910.147(b) · 29 CFR 1910.147(c)(7)(i) · 29 CFR 1910.147(c)(6)(i) · 29 CFR 1910.147(d) · 29 CFR 1910.147(d)(4)(i) · 29 CFR 1910.147(d)(6) · 29 CFR 1910.147(e) · 29 CFR 1910.147(e)(3) · 29 CFR 1910.147(f)(1) · 29 CFR 1910.147(f)(3)(i) · 29 CFR 1910.147(d)(5)(i) · 29 CFR 1910.147(c)(8) · 29 CFR 1910.147(c)(7)(ii)(A) · 29 CFR 1910.147(c)(9) · 29 CFR 1910.147(f)(3)(ii)(D)
Lockout/tagout (LOTO) training kit
$9
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